August 27, 2013 Volume 09 Issue 32

Motion Control News & Products

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Choosing a stepper motor: PM or hybrid?

Lin Engineering stepper motors are widely used in various applications that require precise control of motion, such as in robotics, 3D printing, CNC machines, and medical equipment. There are two main types of stepper motors: permanent magnet (PM) and hybrid. Learn the differences, advantages, and when to use one type or the other.
Read this informative Lin Engineering article.


Top Product: Integrated servo system is 20% smaller than standalone unit

Applied Motion Products has introduced the MDX+ series, a family of low-voltage servo systems that integrate a servo drive, motor, and encoder into one package. This all-in-one drive unit is an ideal solution for manufacturers in logistics, AGV, medical, semiconductor, the solar industries, and many others.
Read the full article.


Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


NASA crashing helicopter Aug. 28 to study safety

NASA researchers will drop a 45-ft-long helicopter fuselage from a height of about 30 ft to test improved seat belts and seats and advance experimental techniques and crashworthiness data this week.

The drop test is scheduled for 1 p.m. EDT Wednesday, Aug. 28, at NASA's Langley Research Center in Hampton, Va.

NASA is collaborating with the U.S. Navy, U.S. Army, and Federal Aviation Administration on the Transport Rotorcraft Airframe Crash Test Bed full-scale crash tests at Langley's Landing and Impact Research Facility.

"We have instrumented a former Marine helicopter airframe with cameras and accelerometers," said lead test engineer Martin Annett. "Almost 40 cameras inside and outside the helicopter will record how 13 crash test dummies react before, during, and after impact."

Engineers have installed instrumented crash test dummies and un-instrumented manikins. They will test seatbelts and other technologies during a crash test in which the helicopter will be dropped from a height of about 30 ft and hit the ground at about 30 mph. [Image Credit: NASA Langley/David C. Bowman]

 

 

 

 

During the test, onboard computers will record more than 350 channels of data as the helicopter is swung by cables, like a pendulum, into a bed of soil. Just before impact, pyrotechnic devices release the suspension cables from the helicopter to allow free flight. The helicopter will hit the ground at about 30 mph. The impact condition represents a severe but survivable condition under both civilian and military requirements.

For the first time ever in any test, technicians installed a video game motion sensor in the helicopter. "We want to see if it is useful as an additional way to track the movements of the dummies," said test engineer Justin Littell.

The outside of the fuselage also is new for this test. Technicians painted one entire side in black polka dots over a white background -- a photographic technique called full-field photogrammetry. Each dot represents a data point. High-speed cameras filming at 500 images per second track each dot, so after the drop is over researchers can plot and see exactly how the fuselage buckled, bent, cracked, or collapsed under crash loads.

[Image Credit: NASA Langley/David C. Bowman]

 

 

Another crash test of a similar helicopter equipped with additional technology, including composite airframe retrofits, is planned for next year. Both tests are part of the Rotary Wing Project in the Fundamental Aeronautics Program of NASA's Aeronautics Research Mission Directorate.

The Navy provided the CH-46 Sea Knight helicopter fuselages, seats, crash test dummies, and other experiments for the test. The Army contributed a litter experiment with a crash test dummy. The Federal Aviation Administration provided a side-facing specialized crash test dummy and part of the data acquisition system. Cobham Life Support-St. Petersburg, a division of CONAX Florida Corporation, also contributed an active restraint system for the cockpit.

NASA will use the results of both tests in efforts to improve rotorcraft performance and efficiency, in part by assessing the reliability of high-performance, lightweight composite materials. Researchers also want to increase industry knowledge and create more complete computer models that can be used to design better helicopters.

The ultimate goal of NASA rotary wing research is to help make helicopters and other vertical take-off and landing vehicles more serviceable -- able to carry more passengers and cargo -- quicker, quieter, safer, and greener. Improved designs might allow helicopters to be used more extensively in the airspace system.

The following address for a live-stream will be activated just prior to the test on Aug. 28 at 1 p.m. EDT: www.ustream.tv/channel/NASA-lrc.

Source: NASA

Published August 2013

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